Mechanical Engineering · Founder · Boulder, CO

Gavin Worrell

I’m a mechanical engineering student at CU Boulder, and I want to build things that change how the world works. Right now I’m building a vehicle that flies and swims at Liminal Stratum. I also run Locked In Athletics, my gymnastics backpack company.

Portrait of Gavin Worrell, mechanical engineer and founder of Liminal Stratum

Gavin Worrell — Founder & Chief Engineer, Liminal Stratum

4.0
GPA · Mechanical Engineering
Founder
Liminal Stratum · Locked In Athletics
500+
Backpacks sold, Locked In Athletics
$50K+
2025 revenue, Locked In Athletics
01

Liminal Stratum

Founder, CEO & Chief Engineer · Jun 2026 – Present · Boulder, CO

I started Liminal Stratum my sophomore year at CU Boulder. We’re building an unmanned vehicle that can fly, dive into the water, run submerged, and come back out to fly again. The missions we’re designing for are anti-submarine warfare, sea mine clearance, and Navy ISR (intelligence, surveillance, and reconnaissance).

I own the CAD and mechanical design: the airframe and hull, propulsion layout, sealed electronics bay, and folding rotor arms. I’m also recruiting engineers and leading a cross-functional team across mechanical, electronics, and software. On the business side, I run fundraising, including a NAWCAD BAA (Broad Agency Announcement) proposal and outreach to defense-focused VCs and angel investors, and I network across the defense industry to build relationships for the company with customers, partners, and investors.

Design targets: 60 mph in the air, 17.4 knots (about 20 mph) underwater, and a 3:1 thrust-to-weight ratio. We’re targeting first flight by December 1, 2026.

Concept render of the Liminal Stratum vehicle in flight mode
Concept render — flight mode
Concept render of the vehicle entering the water
Concept render — water entry
Concept render of the vehicle breaching out of the water to fly again
Concept render — breaching to fly again
CAD profile view of the transmedium vehicle in horizontal swimming mode
Horizontal swimming-mode profile view
CAD detail of the vehicle nose cone showing sonar payload integration
Nose cone detail — sonar payload integration

Design & engineering process

Most air-sea systems use two vehicles: a drone that carries and drops an underwater one. I went with a single airframe that does both. That means the structure, propulsion, and electronics all have to survive air and water, which is the hard part.

It takes off vertically, folds its rotor arms before entering the water, and switches to a dedicated underwater thruster once it’s submerged. The electronics sit in a sealed dry bay. We’re currently prototyping for the first flight test.

For navigation, the plan is GPS and inertial sensing in the air, then inertial and depth data underwater where GPS can’t reach, with sonar for finding objects. The software is still being built.

3D-printed electronics bay prototype with arm servo mounts
3D-printed electronics bay — arm servo mounts
3D-printed outer body prototype, side view
3D-printed outer body prototype
Exploded CAD view of the hull showing sections and arms
Exploded hull CAD — sections and arms

Major milestones

  1. 01Wrote the business plan and vehicle concept, then founded Liminal Stratum.
  2. 02Built the first full CAD model of the airframe, folding arms, and propulsion system.
  3. 03Reworked the hull profile, arm hinges, and electronics bay after analyzing water entry.
  4. 04Added an underwater thruster and a sonar nose cone to the design.
  5. 05Registered on SAM.gov and started preparing a NAWCAD BAA proposal.
  6. 06Started recruiting engineers and building investor materials.
  7. 07Started 3D printing the outer body for the first prototype.
02

CU Boulder engineering projects

GEEN 1400 · FORMULA SAE · CU AUTONOMOUS RACING · AUG 2025 – PRESENT

Eddy-current braking system — GEEN 1400

My GEEN 1400 team of five built an eddy-current braking prototype to see whether it could help semi-trucks on long downhill grades. I designed the electromagnet enclosure and integrated the aluminum rotor, and my teammates handled the electrical system and simulation. We scored concepts on function, safety, cost, and appearance, and testing ruled out two that didn’t work.

I changed the housing so it mounted straight to the rotor assembly, which got rid of a separate support structure. A handheld drill spun the rotor with electromagnets on both sides. That kept us under budget and let us compare deceleration with the magnets off and on.

Tested result

8.2× angular deceleration

With the electromagnets on, angular deceleration went up by a factor of 8.2 compared to off. That’s a prototype-scale result, not proof it would work on a full-size truck.

Completed eddy-current braking prototype with aluminum rotor and electromagnet mounts
Completed prototype — aluminum rotor, electromagnet mounts, and control switch
CAD model of the eddy-current braking assembly
CAD assembly — rotor, housing, and mounting base
Two 3D-printed electromagnet housing design iterations side by side
3D-printed magnet housing, two design iterations
Electronics schematic showing switch and dual-electromagnet wiring
Electronics schematic — switch and dual-electromagnet wiring

High-voltage junction box — Formula SAE

On CU Boulder’s Formula Society of Automotive Engineers team, two teammates and I designed the high-voltage junction box that distributes power from the car’s accumulator. The box had to meet a specific set of requirements to work on the car, so I worked with the electrical and integration leads to build the design around them.

CAD model of the sealed high-voltage junction box with connector plate
Enclosure with connector plate
Exploded isometric CAD view of the high-voltage junction box connectors and mounting detail
Exploded isometric view — connector and mounting detail

Chassis & mounts — CU Autonomous Racing

Mechanical Engineer · Aug 2026 – Present

I’m working on the CAD model of the team’s chassis. Working on an autonomous car has meant developing an overall understanding of how its mechanical, electrical, and software systems depend on each other.

Across these projects I’ve learned that a lot of mechanical design is really about the electrical system, the manufacturing limits, and the test plan.

03

Locked In Athletics

Founder & CEO · Dec 2022 – Present · Houston, TX / Boulder, CO

I’ve been a gymnast most of my life. I trained at Above The Bar Gymnastics Academy in Kemah, TX from 2014 to 2023 and competed through Level 10. Anyone who’s done the sport knows the problem: chalk gets on everything, and grips end up thrown in with clean clothes and shoes. I looked for a bag that kept them separate and couldn’t find one, so at 16 I decided to build it myself.

I designed the backpack from scratch, built and tested prototypes, and then found manufacturing partners in China and Mexico to produce it. Beyond the product, I ran the whole business myself: pricing, sales, marketing, production runs, and custom orders for teams. Every version of the bag has been shaped by feedback from gymnasts who actually use it.

In 2025 we passed $50,000 in revenue and 500 backpacks sold, including team orders for the U.S. Air Force Academy and the Jamaican National Gymnastics Team.

Current-generation Locked In Athletics backpack in full and compact sizes
Locked In Athletics backpack, current generation — full and compact sizes
Custom embroidered team bags produced for EVO USA and Jamaican National Gymnastics Team athletes
Custom team bags produced for EVO USA / Jamaican National Gymnastics Team athletes
A production run of custom team backpacks stacked in a studio
A production run of custom team backpacks, including the U.S. Air Force Academy order

Design & manufacturing process

The core idea is a modular compartment system that keeps chalk and grips separate from clean gear. A hinged horizontal divider closes off the bottom chalk compartment, and the bag also has a removable grip pouch, adjustable vertical dividers, and PE board for structure.

I built version 1.0 in early 2024 and handed it to gymnasts to use, including my own teammates. Their feedback changed the compartment layout, the straps, and the exterior materials for version 2.0, which I then got ready for production.

Version 1.0 prototype Locked In Athletics backpack held by hand
Version 1.0 prototype, built and tested in early 2024
Modular interior showing removable dividers and chalk-isolating trap door
Modular interior — removable dividers and chalk-isolating trap door
Removable grip pouch that attaches with hook-and-loop fasteners
Removable grip pouch for carrying grips to an event

Major milestones

  1. 01Founded Locked In Athletics at 16 and built the first backpack prototype.
  2. 02Tested version 1.0 with gymnasts and used their feedback to shape version 2.0.
  3. 03Redesigned the compartments, straps, and materials for version 2.0.
  4. 04Sold more than 500 backpacks and generated over $50,000 in 2025 revenue, with orders from the U.S. Air Force Academy and the Jamaican National Gymnastics Team.
  5. 05Exhibited version 2.0 at DevNationals 2026.
  6. 06Signed a manufacturing and distribution partnership agreement to expand production.
04

Background

Athletics · Advisory · Coaching · Education

Competitive gymnastics

I trained at Above The Bar Gymnastics Academy in Kemah, TX from 2014 to 2023 and competed through Level 10 JE. I qualified for JO Nationals, Future Stars Nationals at the U.S. Olympic Training Center, and the R3 Elite Team, and was named an Academic All-American. A lot of what I later designed for Locked In Athletics came straight from years in the gym.

Business Advisor — SimpleLawTX

May – Aug 2026 · Texas. Advised on marketing strategy, client acquisition, and brand development; produced ad campaigns and video scripts for TradeWise Legal, a tradesperson-focused legal brand.

Gymnastics Coach — Above The Bar

Jun – Aug 2023 · Kemah, TX. Coached recreational gymnasts ages 4 to 10 on form, flexibility, strength, and technique.

Education & skills

B.S. Mechanical Engineering

Minor in Business Finance · University of Colorado Boulder · Aug 2025 – May 2029

  • GPA 4.0 / 4.0 · Dean's List every semester
  • SAT 1550 (99th percentile)
  • Academic All-American · JO Nationals · Future Stars Nationals · R3 Elite Team
Engineering
Mechanical design · Systems engineering · Tolerance analysis · DFMA (design for manufacturing and assembly) · Root cause analysis · Prototyping · Testing & validation
Software
SolidWorks · Onshape · MATLAB · Adobe Illustrator
Programming
C++ · JavaScript · Embedded systems
Hardware
3D printing · Electrical systems · Electromechanical design · Electromagnetics
Manufacturing
Process design · Supplier and vendor management · Quality control · Production scale-up